ERROR: spell ID out of range

[AndMetal]

This is the code that generates that error message:

zone/client_process.cpp

	if(!IsValidSpell(memspell->spell_id))
	{
		Message(13, "Unexpected error: spell id out of range");
		return;
	}

Since you can't even #castspell, my money's on the spells not being loaded. If you turn on logging for SPELLS__LOAD & SPELLS__LOAD_ERR in your log.ini file, it should give you some more insight.